How are motorcycles assembled?

Many friends hope to understand the production process of motorcycle factories. Now we take photos of the main processing steps of assembling motorcycles and show them to you.

Frame

The frame is the most basic structural part of a motorcycle. The motorcycle can only be started after the matching engine assembly, electrical system, transmission system, fuel system and other equipment are installed on the frame. A high-quality frame is strong and durable, and can provide a higher load capacity. Most of the frame consists of welded cold rolled steel tubes.

Engine

The engine is the power heart of the motorcycle, providing energy for the motorcycle to run. The engine is divided into two-stroke and four-stroke. Compared with the four-stroke engine, the starting power of the two-stroke engine is larger, but the fuel consumption is high and the pollution to the environment is serious. Most motorcycles now use four-stroke engine. The picture shows the four-stroke cg 125 engine.

Air filter

After the air is filtered by the air filter, it is mixed and atomized in the carburetor and gasoline, and the atomized fuel will enter the combustion chamber of the engine to prepare for the next ignition.

Rectifier

The rectifier of the motorcycle plays the role of rectification and voltage regulation. It rectifies the alternating current generated by the magneto into direct current, and then adjusts it to about 14 volts for the electrical appliances on the vehicle, including battery charging.

Direction handle

The left handle mainly controls the engine clutch, and the right handle controls the front wheel brake and throttle. Most of the operation of riding a motorcycle is done through the steering handle.

Headlights

The headlight is the main lighting device of the motorcycle, it will provide illumination when the visibility is low, and assist the driver to observe the road conditions.

Tire

Tires are the accessories that are most prone to wear and tear. In order to reduce traffic accidents, it is best to choose high-quality wear-resistant products and try to avoid complex road conditions.

Tail cover

The tailgate will be attached to the frame along with the fenders. Taillights and turn signals are also integrated into the tailgate to alert other drivers behind the car in special situations.

Tank

The fuel tank will be checked for air tightness before installation. Until now, water tank inspection is still the first choice for air tightness inspection of equipment in many industries. It has low cost, accurate test results and easy operation.

Cushion

Ride comfort is largely determined by the seat cushion. A good seat cushion is soft and comfortable, not tired from sitting for a long time, and can also reduce the bumpy feeling in complex road conditions.

The whole motorcycle has been assembled, now ride it brand new for a ride.

What we show you is the installation process of the cg 125 motorcycle. It is one of the most sold motorcycle models in the world and is well received all over the world.

Further reading:

Development history of classic motorcycle model CG125

Anecdote of Afghanistan: cg125 motorcycles and blankets from China